SupplyThe closed-loop control cable diameter gauge reduces the fluctuation of wire diameter dimensions
The remarkable achievements brought by the closed-loop control solution
After implementing this plan, the manufacturing enterprises reaped immediate and sustainable benefits:
Quality leap and excellent uniformity: The wire diameter CPK (Proceapability Index) has been significantly enhanced, allowing fluctuations to be controlled within ±0.01mm or even smaller, greatly improving product consistency.
Cost reduction and efficiency improvement, with a significant decrease in waste: almost all waste and substandard products caused by wire diameter deviations he been eliminated, directly sing main materials such as copper, aluminum, and plastic as well as energy consumption, and production costs he been significantly reduced.
Enhancing efficiency and achieving intelligence: It has realized "unmanned" quality control, reducing reliance on skilled operators, lowering labor costs and the risk of subjective misjudgment. The production speed can also be increased while ensuring quality.
Data-driven, decision-making based on evidence: Detection data can be transmitted to a computer for storage, fully recording all diameter data during the production process, providing strong data support for process optimization, order traceability, and management decision-making.
Conclusion
The successful application of the closed-loop control solution for cable diameter gauges is a typical example of the transition from "experience-driven" to "data-driven" in cable manufacturing. It is no longer merely a simple replacement for manual inspection, but has completely transformed the management model of the production process through a real-time data closed loop, changing quality control from "post-event remediation" to "in-process prevention" and "real-time correction". For any cable manufacturer committed to enhancing core competitiveness, reducing production costs, and targeting the high-end market, investing in the deployment of a mature closed-loop control system for diameter gauges has become an inevitable and highly rewarding strategic choice. Its effectiveness has been widely verified within the industry and it is a key link in promoting industrial upgrading and achieving intelligent manufacturing.
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