SupplyThe applications of Fuxin industrial width gauges
Key words: Industrial width gauge, metal width gauge, rubber width gauge, fabric width gauge, sheet width gauge equipment, strip width gauge
An industrial width gauge is a high-precision non-contact measuring device, mainly used for real-time dynamic monitoring of the width of various plates, strips and other objects in industrial production. Its core applications are reflected in the following aspects:
I. Core Application Fields
Metal processing industry
It is widely applied in steel rolling production lines (such as strip steel, wide and thick plates, flat steel, etc.) to monitor the width deviation of plates in real time and ensure that the products meet the tolerance requirements (±0.01 to 0.5mm accuracy). Through dual-lens tube photoelectric probes or CCD imaging technology, the vibration and inclination of steel plates are dynamically compensated, such as the measurement of the adjustment of the distance between dual probes in the production of steel strips.
Supports high-temperature environments (-20℃ to 1000℃), and is suitable for extreme working conditions such as hot rolling.
Non-metallic materials industry
The width of materials such as rubber and plastic, plastic boards, wood boards, and cardboard can be detected. For instance, wide-angle probes combined with LED light sources can be used to achieve wide-angle measurement, or laser thickness measurement technology can be utilized to simultaneously monitor the width and thickness of industrial belts.
Special scene expansion
Width measurement of transparent/opaque materials (such as glass, rubber), through infrared or binocular vision technology to penetrate interference.
Ii. Technical Functional Features
Dynamic compensation capability: By adopting stereo imaging binocular vision or FPGA/DSP high-speed processing modules, it eliminates object vibration, tilt and ambient light interference, achieving millisecond-level response.
Adaptive measurement range: Supports width adjustment from 50 to 5000mm. Some models can be customized for ultra-small size detection of 0.1mm.
Calibration and error control: Built-in calibration devices (such as multi-window standard plates) automatically correct optical nonlinear errors to ensure the accuracy of system parameters.
Iii. Value of Process Optimization
Real-time feedback of production data: Transmit the width measurement values to the control system to assist in adjusting parameters such as the roll gap of the rolling mill, thereby enhancing product consistency.
Quality traceability and cost control: Reduce material waste and oid batch scrapping due to out-of-tolerance. Typical applications include the slitting of metal sheets in automotive manufacturing.
Iv. Equipment Type Selection
Classified by principle: parallel light width gauge (high precision), wide-angle probe (wide field of view), laser thickness and width measurement integrated machine (multi-parameter synchronous).
Classified by structure: double-probe type (strip steel), single-probe type (narrow strip), machine vision type (complex surface).
Industrial width gauges, with their non-contact, highly adaptable and intelligent features, he become one of the core devices for quality control on modern production lines.
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